Create NOI and ROI for Material Verification + Fit-Up Verification - Intergraph Smart WQMS - 6 - Help - Hexagon PPM

Intergraph Smart Weld Quality Management System Help

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Intergraph Smart WQMS
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Smart WQMS Version
6

This inspection stage is a combination of both Material Verification and Fit-Up Verification process. You can choose this inspection stage, if you do not want Material Verification and Fit-Up Verification process to be performed separately for a weld.

  1. Click the Material Verification + Fit-Up Verification module.

  2. Click Notice of Inspection.

  3. In Select Module list, select the required module.

  4. Click Create Notice of Inspection to create an NOI with the selected components.

  5. Select the NOI and click Manage Inspection Items .

    Only the components that were selected while creating the NOI appear in the Manage Inspection Items table.

  6. Enter the data for the required properties and click Save Inspection Items.

  7. Select the NOI and click Generate Notice of Inspection . The software generates the report for the selected NOI.

  8. Click Report of Inspection.

  9. Click Create Report of Inspection from NOI . The CREATE MATERIAL + FITUP VERIFICATION ROI dialog box appears.

  10. On the Main Details page, enter the following properties and click Next. The Select NOIs page appears.

    • Description

    • Module

    • Area

    • Unit

    • Block

    • Work Package

    • Requested By - By default, the login user.

      The NOIs that satisfy the criteria selected in the Main Details page appear.

  11. Select the required NOI/NOIs and click Finish. An ROI corresponding to the selected NOI/NOIs is created.

  12. Click Create Report of Inspection from drawings . The CREATE PIPING MATERIAL + FITUP ROI dialog box appears.

  13. On the Main Details page, enter the following properties and click Next. The select drawings page appears.

    • Description

    • Module

    • Area

    • Unit

    • Block

    • Work Package

    • Requested By - By default, the login user.

  14. Select the required drawings and click Finish. The weld related to the selected drawings appear in the Select Inspection Items page.

  15. Select the required welds and click Finish. An ROI for the selected weld is created.

  16. Select the ROI and click Manage Inspection Items . The Manage Inspection Items table appears.

  17. Enter the data for the required properties and click Save Inspection Items.

  18. Select a weld and click Accept Item . The Accept Item dialog box appears.

  19. Enter the following properties and click Save.

    • Inspector Name - By default, login user.

    • Inspection Date - By default, today’s date.

    • Accept reason

      The Comp1 Result and Comp2 Result are set to Accepted on that weld component. The Accept reason and inspection date are set in the appropriate fields on the weld component. Also, the Fit-up Internal Result and the Fit-up Client Result on that weld is set to Accepted. The selected Accept reason and inspection date are set in the appropriate fields on the weld.

  20. Select a component and click Reject Item . The REPAIR ITEM dialog box appears.

  21. Enter the following properties and click Save.

    • Inspector Name - By default, login user.

    • Inspection Date - By default, today’s date.

    • Reason for Repair - The following cases occur:

      • Repair Segment: If you select the reason for repair as repair segment, a new weld segment is created with a suffix Rx (where x is the number of repair segments). A weld can be repaired thrice after which the weld is cut or disabled, and a new segment is created with a new weld label Cx.

        For example, if a weld W01 is rejected during Fit-Up and Repair segment is selected as the reason for repair, a new weld segment is created as W01_R1 (where 1 is the first repair segment or the weld is rejected for the first time). If the newly created weld segment W01_R1 is also rejected, then another repair segment is created as W01_R2 ( Which means the weld is rejected for the send time). If the weld is rejected thrice, the weld is disabled, and a new weld segment is created with a new weld label W01_C1.

      • Re-weld: If you select the reason for repair as re-weld, then the original weld is disabled, and a new weld is created with a suffix Cx (where x is the numbers of times the weld is rejected and reweld).

        For example, if a weld W01 is rejected during Fit-Up and Reweld is selected as the reason for repair, a new weld is created with a suffix C1 and labeled as W01_C1 (where C1 indicates the first reweld).

    • Reason

      The Comp1 Result and Comp2 Result are set to Rejected on that weld component. The Reject reason and inspection date are set in the appropriate fields on the weld component. Also, the Fit-up Internal Result and the Fit-up Client Result are set to Rejected on the weld. The Reject reason and inspection date are set in the appropriate fields on the weld.

    • Only the welds for which the property PreWHT Required is set to Y (Yes) and accepted in Manage Inspection Items, are visible in Pre Weld Heat Treatment module.

    • The welds for which the property PreWHT Required is set to N (No) or left empty and accepted in Manage Inspection Items, are not visible in Pre Weld Heat Treatment module. These welds are visible in Visual Inspection module.

    • The welds for which the property PreWHT Required is set to Y (Yes) and rejected in Manage Inspection Items, are not visible in Pre Weld Heat Treatment module.

  22. Select the ROI and click Generate Report of Inspection . The software generates the report for the selected ROI.

  23. You can download, attach, and remove files for the welds. For more information, see Module Icons.