Butt Welding (BWP) - Intergraph Smart Production - Help - Hexagon

Intergraph Smart Production Panel Line Work Time Calculation

ft:locale
en-US
Product
Intergraph Smart Production
Search by Category
Help

In the BWP workstation, one welding portal is welding one panel at a time. After TWP, the panel needs to be prepared for butt welding. First, you must grind the welded tacks smooth, UoM minute(s) per seam. After the panel is prepared, the machine must also be prepared for welding. This phase of preparation includes the following:

  • Portal positioning UoM minute(s) per seam

  • Welding carriage positioning UoM minute(s) per seam

  • Torch positioning UoM minute(s) per seam

  • Meta calibration (or laser measurement system calibration) UoM minute(s) per seam

After the machine is prepared, the butt welding can begin. It is possible to weld straight or curved lines. Both line types are measured in UoM millimeter(s) per minute. Both line types are also modifiable separately. BWP also includes a grinding work phase. This time is measured in UoM percent of the total welding time.

Assembly Phase Type

Constant Value Name

Description

Unit of Measure

AssemblyPlateButt
WeldingSideX

Bypass Time

Constant time if panel is bypassing work phase without processing

min/panel

AssemblyPlateButt
WeldingSideX

Grinding

Time it takes to grind

% of welding time

AssemblyPlateButt
WeldingSideX

Meta Calibration

Time to calibrate the laser measurement system

min/seam

AssemblyPlateButt
WeldingSideX

Portal Positioning

Time to position the portal

min/seam

AssemblyPlateButt
WeldingSideX

Tack-weld Grinding

Time to grind tack welds on one seam

min/seam

AssemblyPlateButt
WeldingSideX

Torch Positioning

Time to position the torch

min/seam

AssemblyPlateButt
WeldingSideX

Welding Carriage Positioning

Time to position welding carriage

min/seam

AssemblyPlateButt
WeldingSideX

Welding Speed - Curved

Welding speed for curved lines

mm/min

AssemblyPlateButt
WeldingSideX

Welding Speed - Straight

Welding speed for straight lines

mm/min

If all assembly plate welding operations are made in one work phase (for example, OSW), you can combine AssemblyPlateTackWelding and AssemblyPlateButtWeldingOneSide into the same work phase using the AssemblyPhaseType multiselection parameter.