After the girders are mounted on top of the panel, the Girder Welding (GWP) work phase can begin. First, the panel needs to be aligned UoM minute(s) per panel, and the portal positioned UoM minute(s) per run in panel. The number of girders in a row should be divided into set of ‘T-bars Run Quantity’ constant value to get the run count. The length of the run is determined by the length of the longest girder in the group.
The count of the intersection welding is determined as the count of the intersections between T-bars and stiffeners multiplied by value of ‘Welding per Intersection’. The Welding per Intersection value can be modified in System Settings. T-bars that do not intersect with stiffeners are welded independently.
The next work phase is welding the girders in place. Welding time is calculated in UoM millimeter(s) per minute. Corners can be welded manually UoM minute(s) per girder. After the corners are welded, they need to be ground. Grinding time is calculated in UoM minute(s) per girder. The last work phase is cleaning the workstation UoM minute(s) per run.
Assembly Phase Type |
Constant Value Name |
Description |
Unit of Measure |
---|---|---|---|
GirderWelding |
Bypass Time |
Constant time if panel is bypassing work phase without processing |
min/panel |
GirderWelding |
Cleaning and Shifting |
Time for cleaning and shifting |
min/run |
GirderWelding |
Manual Weld Grinding |
Time to grind manually welded corners. |
min/profile |
GirderWelding |
Manual Welding |
Time to make manual welding (corner welding). |
min/profile |
GirderWelding |
Panel Alignment |
Time to align the panel |
min/panel |
GirderWelding |
Portal Positioning |
Time to position the portal |
min/run |
GirderWelding |
Welding Speed |
Welding speed for stiffener welding |
mm/min |
GirderWelding |
Welding Wire Change |
Time to change the welding wire |
min/panel |
GirderWelding |
Welding Intersection Tolerance |
Tolerance used in girder intersection detection |
mm |
GirderWelding |
Welding per Intersection |
Welding time per intersection |
min/ |
GirderWelding |
T-bars Run Quantity |
T-bars welded per run |
T-bars/run |